Electric Vehicle Water Ring Vacuum Pump Comprehensive Performance Test Bench Automated Clamping 80m³/h Capacity
Short Description
The WPT-9 Pump Testing Equipment is an advanced automated test bench designed for electric vehicle water ring vacuum pumps. It integrates robotic clamping, full-performance simulation, and multi-condition testing, delivering high-precision, efficient, and traceable testing for OEMs and Tier 1 suppliers.
Product Introduction
WPT-9 sets a new standard in the field of electric vehicle vacuum pump testing. Equipped with a six-axis robotic clamping system and full-spectrum test environment simulation, it supports precise, automated, and repeatable testing for a wide range of pump models and configurations. Designed to meet international benchmarks, this system enables reliable performance validation under dynamic automotive-grade conditions.
Product Features
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Automated Clamping System
Fast model switching (within 5 minutes) with ±0.1mm positioning accuracy, compatible with G1/4" to G3/8" pump ports.
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Full Environmental Simulation
Simulates extreme temperature (-40℃~125℃), humidity (10%-95% RH), and pressure conditions, supporting AEC-Q100 and ISO standards.
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High-Precision Measurement
Vacuum, flow rate, power, vibration, and noise are monitored in real-time. Vacuum accuracy reaches ±0.1kPa.
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Data Management & Traceability
Real-time CAN/LIN data acquisition, 256GB SSD storage, PDF report generation for ISO 9001 compliance.
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Advanced Safety Protocols
Dual-layer overpressure protection, vibration-based early failure diagnosis, and compliance with IEC 60664-1 and EVS-GTR standards.
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Modular Design
Expandable with refrigerant loop (-50℃), high-pressure gas (up to 10 bar), and hydrogen embrittlement modules.
International Reference Standards
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Standard
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Section
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Description
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ISO 28580:2013
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5.3
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Vacuum-flow curve testing for EV pumps
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GB/T 32864-2016
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5.4, 5.7
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Electric pump efficiency & low-temp start
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AEC-Q100 Rev-E
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5, 9
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Temperature cycle & vibration tests
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IEC 60068-2-1
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Nb
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-40℃ endurance (72h no failure)
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EVS-GTR Phase 2
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5.3
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Electrical insulation (≥10MΩ), 1500Vdc withstand
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CISPR 25:2021
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Class 3
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Radiated EMI ≤40dBμV/m (30~1000MHz)
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Application Scope
Primary Test Objects:
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EV water ring vacuum pumps (0.1–3kW, 5–80m³/h)
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Hybrid vacuum booster pumps (oil/water-cooled)
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Hydrogen fuel cell vacuum systems (high-pressure, anti-hydrogen embrittlement)
Core Test Categories
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Category
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Test Items
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Performance
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Vacuum vs. Flow, Power vs. Efficiency, Recovery Time
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Environment
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Cold Start (-40℃), Heat Endurance (125℃), Salt Spray (48h)
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Reliability
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Durability (500h), Thermal Shock (1000 cycles)
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Safety & EMC
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Insulation, Ground Resistance, Radiated EMI
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Automation
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Clamping Accuracy, Seal Pressure Adaptability
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Parameter
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Details
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Model
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WPT-9
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Test Vacuum Range
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1–100kPa (±0.1kPa Accuracy)
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Flow Rate Range
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0–80m³/h (±0.5%FS)
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Temperature Range
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-40℃ to +125℃ (±1℃ Accuracy)
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Humidity Range
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10%–95%RH (Non-condensing, Optional)
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Power Input for DUT
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12V / 24V / 48V DC
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Drive Power Range
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0–3kW (0.1W Resolution, ±0.5% Accuracy)
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Vibration Detection
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0–200m/s², 3-Axis (±5%)
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Noise Range
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30–100dB (±1dB @ 1m)
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Clamping System
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Robotic Arm + Pneumatic Clamps (±0.1mm)
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Control Interface
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12” Industrial Touchscreen (Multi-language)
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Data Storage
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256GB SSD, 200,000+ Logs, CAN/LIN Output
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Protection Rating
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IP67 (Test Chamber), IP54 (Controller)
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Power Supply
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AC220V/380V ±10%, 50/60Hz, 80kVA
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Dimensions
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3500×2500×2300mm (L×W×H)
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Weight
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3000kg
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Communication
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CAN / LIN / RS485 / Modbus / OPC UA
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We provide comprehensive technical support, remote diagnostics, on-site training, and software updates. Our global service network ensures minimized downtime and optimal system performance.
Product Tags:
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Pump Testing machine Automated Clamping 80m³/h Capacity EV Water Ring Vacuum Pump Test Bench Images
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